Case studies
Real Projects,
Measurable Results
Škoda Auto · Paint Shop
Two-Tone Car Body Painting - Škoda Elroq
We enabled fully automatic two-tone painting (colored roof). The car body passes through the paint line twice - requiring changes to DXQ control, PLC, SQS, EINES, visualizations, and reporting. During analysis we found and fixed a 20-year-old DÜRR visualization bug.
Škoda Auto · Paint Shop
Paint Shop Color Block Optimization
Intelligent color-block sequencing algorithm that sorts car bodies by color before painting to minimize paint and solvent waste. Block ratio improved from 1.21 to 3.15 - a 160% increase. Real-time graph optimization controls live production flow.
Škoda Auto · Two plants
24/7 Production Systems Support
Three-year SLAP contract for round-the-clock support. 24/7 hotline, incident resolution, proactive monitoring of InTouch, Cimplicity, Techgate, and SCRComm. Team built in 6 weeks, a 3:30 AM night call resolved before morning shift.